Place of Origin: | China |
Brand Name: | TOPER |
Certification: | CE |
Model Number: | LW300X1200 |
Minimum Order Quantity: | Negotiable |
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Price: | Negotiable |
Packaging Details: | Export standard wooden package. |
Delivery Time: | 40 working days after receive your payment |
Payment Terms: | L/C, T/T, D/A, D/P, Western Union |
Supply Ability: | 30 sets per month for this decanter centrifuge |
Drum Dia.: | 300mm | Drum Length: | 1200mm |
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Speed: | 4000r/min | Main Motor Power: | 11kw |
Separation Factor: | 2550w2r/g | Function: | Extraction,concentration,purification,clarify,separation |
Woriking Principle: | Centrifugal Force | Discharge Method: | Automatic |
Feeding Method: | Pump Feeding Or Other | Application: | Food,beverage,chemcial,mineral,pharmacy,biological Etc. |
Main Material: | Stainless Steel | Certificate: | CE |
Color: | Green,white Or Customized | Condition: | New |
11kw 2-Phase Automatic Continuous Industrial Decanter Centrifuge For Processing of Molasses Fermenter Residues
Brief introduction of 2-Phase continuous separation decanter centrifuge
A centrifuge is a device that employs a high rotational speed to separate components of different densities.A decanter centrifuge (also known as solid bowl centrifuge) separates continuously solid materials from liquids in the slurry, and therefore plays an important role in the wastewater treatment, chemical, oil, and food processing industries.
Operation principle of the 2-Phase continuous separation decanter centrifuge
The operating principle of a decanter centrifuge is based on separation via buoyancy. Naturally, a component with a higher density would fall to the bottom of a mixture, while the less dense component would be suspended above it.
A decanter centrifuge increases the rate of settling through the use of continuous rotation, producing a G-force equivalent to between 1000 and 4000 G's. This reduces the settling time of the components by a large magnitude, whereby mixtures previously having to take hours to settle can be settled in a matter of seconds using a decanter centrifuge. This form of separation enables more rapid and controllable results.
Designs available
The main types of decanter centrifuges are the vertical orientation, horizontal orientation and conveyor/scroll.
Our company mainly provides horizontal type centrifuges
In vertical decanter centrifuges, the rotating assembly is mounted vertically with its weight supported
by a single bearing at the bottom or suspended from the top.
The gearbox and bowl are suspended from the drive head, which is connected to the frame.
The vertical decanter allows for high temperature and/or high-pressure operation due to the orientation
and the rotational seals provided at one end. However, this makes the device more expensive than
the horizontal decanter centrifuge, which is non-pressurised and open.The advantage of the vertical
machine over the horizontal machine is that the noise emitted during production is much lower
due to less vibration.
In horizontal decanter centrifuges, the rotating assembly is mounted horizontally with bearings on each
end to a rigid frame, which provides a good sealing surface for high-pressure applications.
The feed enters through one end of the bearings, while the gearbox is attached to the other end
and is operated below the critical speed.
Capacities range up to 40,000 pounds (18,000 kg) of solids per hour with liquid feed rates of up to
300 US gallons (1.1 m3) per minute.
The horizontal machine is arranged in a way that slurry can be introduced at the centre of
a rotating horizontal cylindrical bowl.
The scroll discharge screw forces the solids to one end of the bowl as it is collected on the walls.
This orientation is the most common design implemented in the industry.
In conveyor decanter centrifuges the conveyor or scroll fits inside a rotating bowl and carries the
solids settled against the wall, pushing them across a beach towards the underflow where the
solids discharge. The conveyor allows for an increase in separation efficiency and feed capacity.
Range of applications of the 2-Phase continuous separation decanter centrifuge
The main application of decanter centrifuges is to separate large amounts of solids from liquids
on a continuous basis. They are also used to wash and dry various solids in industry, such as
polystyrene beads, clarify liquids and concentrate solids.
Below table displays various examples of the utilisation of decanter centrifuges in various industries.
Industry | Examples |
Food processing |
Edible animal fat Animal protein Protein recovery Plant oils such as olive oil and vegetable oil Wine (clarification) Fruit, berries and vegetable juice Dairy (recovery of lactose, whey fines and cheese fines) Coffee and tea |
Petrochemical/oil |
Oil well drilling Lubricating oil additives Waste oil stream recycling |
Waste recycling |
Cleaning of wash water |
Fish processing |
Fish meal Fish oil |
Chemical |
Herbal extraction Chemical extraction Ethanol |
Mineral processing |
Bentonite and titanium dioxide manufacturers Kaolin clay and calcium carbonate processing |
Organic chemical industry | Organic material and end products |
Polymer industry | synthetic rubber and fibres |
Inorganic chemical industry |
Silica products |
Basic technical parameters:
Model | Structure type | Rotating drum | Rotating speed (r/min) | Separation factor | Processing capacity of admixtures (m3/h) | Motor power (KW) |
Total weight (kg) |
|
Dia. (mm) | Length-to-diameter ratio | |||||||
LW220 | Counter flow type | 930 | 4.22 | 4800 | 2835 | 0-1 | 7.5 | 1500 |
LW300 | Counter flow type | 1200-1350 | 4-4.5 | 4200 | 3000 | 1-3 | 11 | 1500-1800 |
LW355 | Counter flow type | 1250-1600 | 2.42-4.51 | 3800 | 3200 | 2-8 | 15 | 1800-2000 |
LW400 | Counter flow type | 1200-1800 | 3-4.5 | 3400 | 3000 | 5-10 | 30 | 2000-2800 |
LW450 | Counter flow type | 1350-2000 | 3-4.5 | 3400 | 3000 | 10-20 | 30 | 2800-3500 |
LW530 | Counter flow type | 2280 | 4 | 2700 | 2150 | 20-30 | 45 |
3500-4000 |
Our service:
Pre-Sales Service
1. Product consulting and design service.
2. Professional production team.
3. Modernize Factory.
Sale Service
1. Quality Control Service.
2. Report, video data of the production
3. Inspection process to our customer
4. To ensure the delivery time.
After-Sales Service
1. Engineer Technical support.
2. Regular spot visit.
More details information about our corporation --Toper
1. About Toper
Zhengzhou Toper is the leading supplier of industrial equipment in China, and also the professional exporter and service provider
of filter and separation equipment.
2. Global service
Since 2006, Zhengzhou Toper has supplied products and service to over 200 enterprises of 30 more countries and areas
excluding China mainland.
Southeast Asia: Indonesia, Malaysia, the Philippines, and Thailand; West Asia: Turkey,
Uzbekistan and Tajikistan; Northeast Asia: South Korea, Mongolia; Middle East: Israeli,
Palestinian, Oman, Bahrain, Iran; Europe: Russia, Italy, Spain, Ukraine, Finland, Poland,
Romania; North America: Canada, America; South America: Mexico, Guatemala, Argentina,
Brazil, Chile, Peru, Bolivia; Africa: South Africa, Algeria and so on.
Our products are well-known at home and abroad. We have thousands of users throughout China and clients in the
world markets. "Establish TOPER brand for the satisfaction of users" is our persistent pursuit.
3. Products
Full automatic filter press, membrane filter press, mechanical compress filter press, jack compress filter press, cast iron plate and frame filter press, stainless steel filter press, round plate filter press, belt squeezing filter press, belt thickening and dewatering filter press, three-foot centrifuge, flat panel filter press, horizontal screw sedimentation centrifuge, tubular centrifuge, vacuum disc type filter, various filter equipment, filter plate and filter cloth and so on.